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DIY: Complete Timing Chain/Tensioners/Water Pump

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#1
OMG RB 26

OMG RB 26

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Info : My car current is sitting at 101,800 miles and going up every day as I daily drive it.

 

Background: I began to develop a sporadic P0011 (VVT Bank 1 performance) code. It would come up maybe once a week and trip the SES light. I had done some initial troubleshooting including

 

1.      Check the resistance and operation of the VVT Solenoid

2.      Remove the B1 secondary timing cover and inspect the 3 fiber O-rings

3.      Check Oil Pressure/Change Oil & Filter

 

While the cover was off, I noticed that the chain tensioner seemed to be out all the way. I could physically wobble the chain while the engine was at rest. Here is a video of that symptom.

 

 

6B18D8EC-1ABA-43E4-BAF9-8CEDBC3A927A_zps

 

I could also see physical difference in the intake cam readings shown here by the AccessPort. Note the B1 readings are retarded by 10 degrees.

 

42569111-0FDE-49F5-BA1E-28732A91D781_zps

 

At this point I decided that I would just make sense to replace all of the timing chain components. Here is a parts breakdown of all that I ordered to do the job

Part Name              Courtesy Nissan Part #

Primary Timing Chain – 13028

Exhaust Timing Chain (x2) – 13028+A

Slack Side Chain Guide – 13086

Tension Side Chain Guide – 13085A

Upper Timing Chain Guide – 13085

Exhaust Chain Tensioner B1 – 13070M

Exhast Chain Tensioner B2 – 13070MA

Primary Chain Tensioner – 13070

Oil Pump Chain Tensioner – 13070+A

Oil Pump Chain – 15041N

 

I also replaced the two timing cover oil seals, in addition to the secondary timing cover metal gaskets, VVT Oil Filters, and the carbon fiber O-rings

 

VVT Oil Filters – 15200N

Timing Cover O Rings (x2) – 13035HB

B1 Secondary Cover Gasket – 23797X

B1 CF O Rings (x3) – 13042N

B2 Secondary Cover Gasket – 2379XA

B1 CF O Rings (x3) – 13042NA

 

Here’s a picture of all the goodies

 

F9546171-E5FB-42A4-8F91-550F906D6E47_zps

 

Before we begin, here is a picture of the common torque specs used for this job

 

Timing_Chain_Diagram_zpsc300f6cb.jpg

 

DISCLAIMER – This is not an exact step-by-step procedure and the service manual should be followed. I take no responsibility for anything that happens to your car as a result of not following all service manual guidelines.

 

Step 1 – Get the car up in the air and remove the splash shields. I have a small lift in my garage which made this job much easier but there is no reason it can’t be done on jackstands.

 

98413ABB-B52A-463C-86B2-0AEDA1DE632F_zps

 

F847CAEE-54D5-4B8A-8745-B94587F50A6E_zps

 

Remove all of the 10mm bolts and plastic clips. Some bolts are hidden underneath the rubber caps. I chose to remove all 3 of the shields which includes the front lip.

 

0C1954B5-F97F-4C1E-843E-3DF9566F1BD0_zps

 

1C464AA2-A936-46E4-AEF3-9919FF8FD74B_zps

 

 

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Step 2. Remove the radiator cap (WHEN THE CAR IS COOL) and drain the coolant from the bottom of the radiator. I also drained my oil at this time

 

Step 3. Remove the expansion tank and the associated lines. Remove the upper coolant hose.

 

C440D3D6-C443-48D9-AA0C-38411D1FD7BA_zps

 

Step 4. For ease of accessing the camshafts, I chose to remove my upper and lower intake manifolds. Remove the IC to TB piping. In this step, I also crimped off the two soft power steering lines, capped the hard lines, and removed the PS reservoir.

 

244B91CF-1237-40C9-89E7-09B4AB8822F1_zps

 

Step 5. Remove the IC pipe from the driver’s side, and disconnect and remove the coolant soft/hard lines from the intake plenum. There are several DIY procedures on how to remove the upper plenum. Remove the lower plenum afterwards and remove the 3 bolts securing the coolant pipe to the timing cover. Remove the coolant pipe.

 

DFC5603B-B79D-451C-8B0B-257A84DBCD40_zps

 

Step 6. Remove the serpentine belt by releasing tension. This is done easily by setting a small screwdriver in the tensioner alignment pins. This keeps the tensioner loose allowing easy removal for the belt.

 

Step 7. Remove the 2 bolts securing the PS pump and move it out of the way

 

B403855C-F2CF-4771-A569-7243786787F4_zps

 

Step 7. Remove the PS bracket bolts, and remove the large bracket on the front of the engine that secures the belt tensioner. Both brackets will come off together.

 

FB40F8F2-EB3C-402D-B76C-FA2B24A38BCB_zps

 

Step 8. Remove the Crank Pulley. This is a little difficult because you cannot get an impact on it. To get the bolt loosened, I used a 3 ft breaker bar along with a 19mm socket. I rested the breaker bar against the garage floor, and engaged the starter. It took 2-3 engagements of the starter to break the bolt loose. You will need to make sure the injectors are unplugged to not inject fuel. Also, the 2 ground cables bolted to the front timing cover will need to be secured. After this is done, you can disconnect the battery again.

 

358555AE-EF8A-4B9B-AC72-A7B3221036E6_zps

 

Step 9. Remove the secondary timing covers. Remove the bolt securing the dipstick tube and remove the tube from the timing cover. It will take some twisting/pulling.

 

F0A045D2-56B0-429A-B65E-4F3624A4DD08_zps

 

Step 10. Loosen the alternator lower bracket (12mm bolts) and remove it. It will also be attached to the intercooler piping. Slide the alternator out of the way of the timing cover. Also remove the 2 long bolts attaching the AC compressor to the housing. This will be enough to remove/install the cover

 

0D271BED-3036-4424-817F-E13D07602CEC_zps

 

Step 11. Remove all of the bolts securing the timing cover. There will be 3 different sized bolts (M6, M8, and M10s.) Now here is one of the trickiest parts of the procedure. Removing the timing cover. I used a large pry bar and gently worked my way around the case making sure I did not twist it too much. It will take some cuss words to convince it to separate.

 

40D285D1-CD24-4791-8799-880ACE1142CC_zps

 

Step 12. Check to make sure you have the engine around TDC. I removed my spark plugs to make turning the engine over by hand much easier. You can re-thread in the large crank pulley bolt and tighten it to allow you to turn the engine over by hand. Here the engine is close to TDC (factoring how much slop my timing chain had) Below I used a long extension to watch the location of the piston in relation to TDC

 

112F64DD-D0B7-41C0-A5F0-5321E7E31639_zps

 

9BEC051E-6489-40DB-B75B-A0300A091E15_zps

 

B5076559-377E-44A3-9ADA-AA8C15110876_zps

 

Step 13. Remove the coil pack wiring, coil packs, and then remove the valve covers.

 

Step 14. Carefully remove the primary tensioner, and guides. There will be tension on the B1 side of the chain so place an adjustable wrench on the camshaft on the B1 side and hold it in place. This will keep the B1 side camshafts from snapping forward or backward. Once the tension is off the primary chain, you can remove it.

 

75D14D56-65B1-42F1-BE4E-AAC08BF78F95_zps

 

4CCB10F8-450C-4EDB-9F7F-1C7BFAFD98A2_zps

 

Step 15. Use the same adjustable wrench to loosen the large bolts securing the intake cam sprockets. This will allow you to remove the exhaust timing chains

 

919276DD-A9C6-4962-9244-504EDB5EEE61_zps

 

Step 16. Use an adjustable wrench to secure the hex portion of the oil pump drive, and loosen the 14mm nut holding the gear on. Remove the oil pump chain and tensioner.

 

EE66910B-D088-4206-803F-A35044474A6F_zps

 

Step 17 - Remove the 3 10mm bolts securing the water pump. You can use larger M8 bolts from the timing cover to remove the water pump easily. You can see in the picture below the water pump holes are threaded exactly for this purpose. When removing the water pump, be careful not to allow coolant to drain to the bottom of the cover where it could enter the oil pan. A few rags could work here.

 

E082FB1F-68DD-4B99-8F59-584C8383B14F_zps

 

DF908113-9F31-470D-A5CE-FCAFC6AC0ED4_zps

 

8B950A28-AE23-41F2-BE95-84A65DA75240_zps

 

Step 18 -  Clean the water pump with a scotch brite pad

 

E1C7C0CE-79D6-42FB-8EF5-B9D2031D1D42_zps

 

Step 19. Note that the two large O rings supplied with the water pump are different sized. You can see the blue dot O ring is smaller. It goes on the water pump groove closes to the back of the car. Lube the O rings for easier install into the block.

 

8F1297EB-025C-4D9D-81F2-A65B4EA1A208_zps

 

5E65DE76-A61E-4000-BF85-A97AD569ED65_zps

 

E082FB1F-68DD-4B99-8F59-584C8383B14F_zps

 

Step 20. Install the water pump and torque appropriately

 

D61F902A-9B4A-481A-BB12-A2CECD384A7A_zps

 

Step 21. Remove the front most cam caps. There will be 4 bolts holding each side on top, and 3 bolts each side that go through the front of the cover. This allows access to the exhaust chain timing tensioners. Remove the exhaust timing chain tensioners and clean the seating surfaces

 

5BFFE033-DF00-4EA9-B29A-9264DF96A54C_zps

 

ABE404E9-A54D-4E3C-994D-03458AD7BF8D_zps

 

Step 22. Install the new tensioners and keep the pins holding them depressed installed to make the chain installation easier.

 

C4CA8A5E-1A10-4EB8-9D28-6195E1A80E8F_zps

 

084FE57C-05A8-4886-9FE4-48E466FAEF58_zps

 

Step 23. Thoroughly clean the camshaft caps and apply new RTV to the correct areas to allow a good seal. Ensure to also clean the back part of the timing cover as well. My choice of RTV comes in a Cheeze-It style container. It makes applying RTV so much more easy

 

A7282028-A7D9-4152-9E9C-5CD7386D8926_zps

 

1B1FA568-B691-4607-986C-708BA24528D3_zps

 

01D817E1-3914-422E-827E-F1F8156192A6_zps

 

E5837CCB-F44F-4E01-8EB2-BAD77BEFFFF3_zps

 

9648E8C5-D50F-4131-99C4-C09C0B2E48AB_zps

 

 

565370F0-1C2C-4C65-AFFC-1F4410ED8011_zps

 

287BC9F5-C84E-4078-BB3D-63B92598FA68_zps

 

*NOTE - I added assembly lube to the cam journal surface since I had cleaned all of the oil off

 

2CE97ECA-4C09-46CD-9F59-757237B8C972_zps

 

F1C76A5A-D3F8-4846-B5BC-4479BF067829_zps

 

Step 24. Install the exhaust timing chains and intake cam sprockets simultaneously. There is an indexing mark on both the sprockets and the chains to make this foolproof. You can see the colored part of the chain mates with the marks on the sprockets. B2 you need to match the oval dots up. B1 you need to match the circle dots up

 

FCABEC6A-4A6A-4878-8C06-431E38B19A42_zps

 

NOTE – There is a dot on the back side of the intake sprocket to allow sight to the colored link

 

85F5907C-83F3-4CC0-A9EF-94CF7AD2C676_zps

 

C19DAC32-D795-483B-B62C-FFB0B3C94B12_zps

 

Step 25. Install the oil pump chain, tensioner, and bolts. Torque to the appropriate spec

 

B2DDBD9B-A89E-45FE-9E1B-9C114DECFE8F_zps

 

Step 26. Install the primary timing chain. Some find adjustments may be needed to the camshafts to get the marks on the timing gears to match the colored timing chain links. After the chain is installed, remove the slack on the B2 side by turning the engine over slightly clockwise

 

BED50D0F-3B80-48EB-935E-1D2B1A435193_zps

 

Step 27. Install the timing chain guides and torque all bolts appropriately. Once all the guides are installed, install the primary tensioner and remove the retaining pin to unlock the tensioner.

 

A8B5169E-4527-4255-99E8-61BDFC306717_zps

 

Step 28. After the chain and tensioner is installed, rotate the engine over by hand several times to verify the timing marks match up. Before turning the engine over, I used a paint marker to verify where the sprockets should sit after being rotated. NOTE – the colored timing chain links will no longer match up with the marks on the sprockets. Only concern yourself with the dots on the cam gears

 

F65E1B81-BA4C-44F0-8D40-7B5ECDA1188E_zps

 

F29A9D26-503B-4CFB-A2A9-C09DA5452829_zps

 

F40770F2-BA96-43F9-946E-940A44BF76C6_zps

 

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Step 29 – Remove and install the new 2 small O-rings

 

A8B2D18C-6AD6-4A15-AF72-FFBE11DB0CFF_zps

 

Step 30 – Clean the valve cover gasket area, and apply fresh RTV to the 4 mating corners of the cam caps

 

4DB95641-E11E-4854-BE05-916E251A1B1D_zps

 

Step 31 – Reinstall the valve covers

 

4E62B4B5-8147-475F-8225-F650F4CB687B_zps

 

Step 32 – Now comes a very time consuming step. Thoroughly clean the mating surface of the timing cover area. Do not miss the two small circles in the middle

 

42E082FC-BBB1-4460-A6B7-030EC153D396_zps

 

NOTE – My timing chain was so loose, it was actually rattling against the timing cover. I noticed this upon cleaning the timing cover. This was also causing my car to register knock sums in odd spots of acceleration

 

3A46D9D4-5D45-4106-A7F9-45F5F9B7CD56_zps

 

Step 33 – Thoroughly clean the timing cover and wash it afterwards

FDB80ED4-D3FA-47C6-8944-D62B6663FCDC_zps

 

VERY HELPFUL TIMING COVER INSTALLATION TIP

 

I haven’t seen anyone do this, but go to the hardware store and buy some threaded rods in M6x1.0, M8x1.25, and M10x1.50. Insert these into the rear timing cover. This will be extremely helpful when it comes to lining up the timing cover and installing it since you do not want to mess up your fresh RTV. I installed them at several mounting locations

 

9CB2FAAD-D420-4CB5-B9ED-36F852D16DC7_zps

 

Step 34 – Test fit the timing cover before you apply RTV. This will help you determine if anything will be in the way before installing the cover.

 

7E676E39-0E56-4F02-B9FB-34C5C3B4DD67_zps

 

Step 35 – Apply the RTV in the appropriate spots. The service manual has a good diagram of where to specifically apply the RTV. Again, don’t forget the two small holes in the middle

 

58BC5080-EA79-46E3-A9F9-6FBCD158095E_zps

 

Step 36 – Carefully slide the timing cover over your guide dowels and work it into place. You will need to massage the AC compressor a bit to get the timing cover to clear it. Hand tighten some of the bolts and then remove the dowels. Follow the service manual for the tightening sequence of all timing cover bolts!

 

435C8517-0F75-487F-8453-FDF6C3CC32DD_zps

 

Step 37 – Install the new “oil filters” into the timing housing. These are for the VVT oil circuit

 

129CDC41-2827-4492-848D-A8323E8E8A02_zps

 

Step 38 – Reinstall the secondary timing covers and follow the torque sequence/specs

 

C234C03C-65B2-4422-AB8C-AD2158CA9ED3_zps

 

Step 39 – Reinstall the PS pump bracket, Idler/Tensioner Bracket, the alternator bracket, and install the PS pump

 

D5BFCE5E-E80A-4847-973B-A51D0763A8A3_zps

 

Step 40 – Reinstall the dipstick tube, Crank pulley, and serpentine belt. I was able to get my powerful/small impact to tighten the crank pulley bolt.

 

5B5ABD29-974F-4B74-B0E5-9D13379D8364_zps

 

Step 41 – Reinstall the lower intake manifold. Clean the gasket/mating surfaces free of oil before install. Reconnect injectors

 

A02AF52A-94EF-411C-892A-342E34611B86_zps

 

Step 42 – Follow the reinstall procedure for installing the upper plenum, TB,s and IC piping. Reattach the coolant hard lines, reinstall the PS reservoir and expansion tank

 

92E156D9-4871-48E3-949F-E8FFABFCE71E_zps

 

Step 43 – Double check all of your electrical harnesses have been re-installed, and all vacuum lines are secured and clamped

 

Step 44 – Add in your engine oil and add in some coolant. Do not overfill the coolant or it will shoot everywhere – Ask me how I know!

 

6F5FD009-EFFC-40AE-BEF8-81156106737C_zps

 

Step 45 – Fire the car up. Initially the chains/tensioners will make some noise until they get oil pressure but it shouldn’t last longer than a second or two. As the car warms up, ensure the coolant level is topped up.

 

Step 46 – Verify the car’s vitals. I am happy to report that my cams are now synced and after ripping on the car last night, everything is still working perfectly.

 

NOTE – If I have forgotten anything, please mention it and I’ll try and edit my original post

 


  • Tim, Enshiu and HiBoost like this

2009 GTR - Self Built 3.8, Elite Plus, Self Built Trans (1K equivalent) E85  etc

1/4 Mile - 8.8@164mph

1/2 Mile - 201mph


#2
Tim

Tim

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Thanks for posting this up :)
 

 


#3
7racer

7racer

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This is awesome!

In7anity!!


#4
Doug@WGP

Doug@WGP

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Good work! A small note... you can get Permatex Grey in the same containers and it has better vibration resistance and is best suited for high torque environments :)
  • Enshiu likes this

Doug Ross
Owner of Weapons Grade Performance
-Northeast/Pacific Northwest Shops where we ONLY work on GT-Rs
-Owner/Builder of the 1st Ever Home Garage GT-R Drivetrain Removal
Cobb Protuner / EcuTek Tuner / MoTec Calibrator
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doug@weaponsgradeperformance.com
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#5
shawnhayes

shawnhayes

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http://www.youtube.c...e&v=SqqGFoASs9s

 

PINNED.

 

Award one of the best and most detailed DIY's around.

 

LINKED:

http://www.gtrherita...threads/?p=4243

 

Shawn



#6
OMG RB 26

OMG RB 26

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Awesome, thanks for the support guys

 

Doug - Damned advance auto parts was out of the grey stuff or I would have opted for that. They did have a can of "the right stuff" in grey but it was like 35 bucks.....rediculous!


  • Enshiu likes this

2009 GTR - Self Built 3.8, Elite Plus, Self Built Trans (1K equivalent) E85  etc

1/4 Mile - 8.8@164mph

1/2 Mile - 201mph


#7
ian.r

ian.r

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i got to say i couldnt find it until someone pointed it out to me, but this really is DIY of the year as Sean suggested

 

makes me want to go work on the car again.



#8
ian2002525

ian2002525

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awesome write up!! very helpful, thank you!!



#9
paparazzi

paparazzi

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fantastic info!


JDM Mine's dry carbon Spec X 6.0 with genuine Spec-V turbos 
617ft lb and 652whp on MS109E


#10
Enshiu

Enshiu

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One tip I strongly advise you guys use This sealant as other types might leak.

 

loctite-si-5699.png



Been working with enshiu on my car for the past 2 days. This guy is a mad scientist. He knows his stuff about GT-Rs. We spent the past few days changing brakes, rotors and upgrading my  gotboost full intercooler piping. Enshiu will post pics of my car later.

 

My project:

 

http://www.gtrherita...-600whp-upgrade





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